ThermoLoop™: A New Path to Green Hydrogen

ThermoLoop™: A New Path to Green Hydrogen

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In March 2025, NewHydrogen, Inc., in partnership with the University of California, Santa Barbara (UCSB), filed a patent application for a new approach in hydrogen generation. The patent, entitled “Coupled Multi-Phase Oxidation-Reduction for Production of Chemicals,” proposes a thermochemical route designed to produce green hydrogen using heat and water.
(Source: GlobeNewswire, NewHydrogen, Hydrogen Central)

This innovation is part of NewHydrogen’s ThermoLoop™ technology, a process the company positions as a lower-cost, scalable alternative to electricity-driven electrolysis.

The Problem: Why Replace Electrolysis?

Currently, most “green” hydrogen is produced by water electrolysis powered by renewable electricity (solar, wind). But this approach faces significant cost and efficiency hurdles: 

Electricity cost burden: In many estimates, the cost of green electricity constitutes a large fraction of hydrogen production cost. NewHydrogen claims that green electricity accounts for ~73% of hydrogen cost under conventional electrolysis.

 Capital expense & materials: Electrolyzers (especially proton exchange membrane (PEM) and solid oxide types) require expensive materials, catalysts, rare metals, and robust infrastructure. 

Energy conversion inefficiency: Converting solar/wind → electricity → hydrogen has multiple conversion steps, each incurring inefficiencies and losses. If one can instead use heat + water (directly) for hydrogen production, many of these inefficiencies may be bypassed. That is the promise that ThermoLoop™ seeks to deliver.

ThermoLoop™ & the Patent: How the Technology Works

Core Idea: Coupled Multi-Phase Oxidation-Reduction Cycles

Instead of relying on electrolysis, the patent describes a thermochemical water-splitting process driven by multi-phase oxidation–reduction cycles using regenerable reactive solids.

Key features disclosed:

  • Separation of oxidation and reduction phases – The process decouples the two steps, enabling hydrogen production without electrochemical cells.
  • Lower temperature operation – Designed to work at lower temperatures compared to many conventional thermochemical cycles.
  • Regenerable reactive solids – Solid materials can be cycled through oxidation and reduction steps repeatedly.
    (Source: GlobeNewswire, Hydrogen Central)

Claimed Advantages

From its public disclosures, NewHydrogen states:

  • ThermoLoop™ has the potential to produce green hydrogen at significantly lower cost.
  • It avoids the expensive hardware and electricity demands of electrolyzers.
  • The collaboration with UCSB supports materials science innovation and validation.
    (Source: GlobeNewswire, Hydrogen Central)

Strategic Significance

  • IP Strategy – By filing the patent with UCSB, NewHydrogen strengthens its position in thermochemical hydrogen production.
  • Market Relevance – Hydrogen is central to the clean energy transition, with major applications in energy, transport, and manufacturing.
    (Source: GlobeNewswire, Hydrogen Central)

 

Outlook & Implications for the Clean-Energy Transition

If NewHydrogen’s technology succeeds, the implications could be significant:

  1. Lower cost green hydrogen
    By removing or reducing the electricity cost component, ThermoLoop may make hydrogen more economical, accelerating adoption in key sectors.
  2. Decentralized and localized hydrogen
    Because the system may rely on local heat sources or waste heat, hydrogen production could become more distributed, closer to demand centers.
  3. Faster decarbonization of hard sectors
    Industries like steel, ammonia, heavy transport, and chemicals—often difficult to electrify—could adopt cleaner hydrogen more readily.
  4. Shift in research focus
    More investment might flow into thermochemical and hybrid routes (heat + catalysis), not just improvements in electrolysis.

 

Conclusion

NewHydrogen’s ThermoLoop™ technology and its patent filing mark a notable step toward alternative pathways for green hydrogen production. By focusing on heat-driven, solid-state oxidation–reduction cycles rather than electrolysis, the company aims to lower costs and broaden scalability.

The coming stages of development will determine how effectively ThermoLoop™ can be applied in practice, but the patent filing underscores a growing diversification of approaches in the global hydrogen landscape.

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